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Sustainable Process Design Project

Sustainable Process Design Project

Chemical plants can have every shade of green - in theory. Let`s try and find out how far we can push it.
Open for application

Our Challenge

In this project-based course, student teams design a sustainable chemical process starting from carbon dioxide (CO₂) as a raw material. Each team selects an individual product—such as methanol, formic acid, or synthetic fuels—and develops a process route for its conversion. Throughout the course, students apply principles of green chemistry, assess carbon capture and utilization (CCU) technologies, and construct a complete process design including component data, mass and energy balances, and simulation models. Core activities include flowsheet development, sustainability evaluation using KPIs, and integration of industrial insights. The course combines technical depth with creative problem-solving and encourages systems thinking and collaboration. Feedback loops and structured consultations guide the iterative development of each project. As a final outcome, teams present their designs to a jury and receive detailed feedback. Participants also have the opportunity to submit their work to the international EFCE student competition (EURECHA), gaining further visibility and recognition.

The Team

MS
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Mirko Skiborowski
Teamcher
TW
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Thomas Waluga
Teamcher
MF
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Marius Fiedler
Teamcher
0 learners
Study format
Hybrid
Application period
30 June – 28 September 2025
Study period
13 October 2025 – 30 January 2026
Credits
6 ECTS
Hosting university
Hamburg University of Technology
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Learning outcomes

Soft skills relating to interdisciplinary and international collaboration

By the end of the Challenge learners will cultivate soft skills relating to interdisciplinary and international collaboration, critical thinking, communication, ideation, and collective creativity.

ESCO SKILLS

Problem solving in complex and practical tasks by designing an integrated chemical process

The course aims to foster the ability of the students to apply their technical skills to complex and practical tasks and enhancing their problem-solving skills.

ESCO SKILLS

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Information

This interdisciplinary, project-based course invites students to design a sustainable chemical process using carbon dioxide (CO₂) as the main feedstock. In response to the global need for climate-neutral technologies, the course challenges participants to reimagine CO₂ not as a waste product, but as a valuable raw material for future chemical production.

At the start of the course, each team selects a target product that can be synthesized from CO₂—examples include methanol, formic acid, dimethyl ether (DME), methane, or other platform chemicals. Based on this choice, the teams develop a custom-tailored process route, addressing both technical and sustainability aspects.

Over the course of several weeks, students explore topics such as green chemistry, carbon capture and utilization (CCU), process simulation, energy integration, and sustainability assessment. They engage in activities like site analysis, component data research, process modeling using digital tools, and calculation of key performance indicators to assess environmental and economic viability.

A distinctive feature of the course is its strong focus on applied knowledge and industrial relevance. An industry-focused session highlights how process simulation is used in real-world design and operation, helping students bridge the gap between academic models and industrial practice. Throughout the course, teams receive structured feedback from peers and instructors, and benefit from consultation sessions that support their technical and conceptual development.

To deepen reflection and collaboration, students are encouraged to critically evaluate their team dynamics, decision-making processes, and project planning. A dedicated unit addresses the challenges and strategies of effective collaboration in international, multidisciplinary settings.

The course concludes with a written report and a final presentation to a jury, where teams pitch their process concept and defend its feasibility, innovation, and sustainability. This simulated professional setting fosters confidence in presenting complex ideas to diverse audiences.

In addition to the academic experience, the course offers an optional opportunity to participate in the international student competition organized by the European Federation of Chemical Engineering (EFCE): the EURECHA Student Competition. This allows students to present their projects to a broader audience, gain international recognition, and engage with peers across Europe.

Hosting university

Hamburg University of Technology

Hamburg University of Technology

Associated Partners

Lodz University of Technology
University of Twente